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Order picking is a labour-intensive process that is found in most large warehouses, on production sites or at e-commerce facilities. Toyota offers a wide range of trucks to assist with order picking, from ground level all the way up to 12.1 m picking height. To ensure safe and ergonomic working conditions for the operators, all Toyota BT Optio order pickers have been designed with comfort, safety and performance in mind.
Low to high level order picker trucks
Order picking is an intensive application that is found in most large warehouses, production sites or e-commerce facilities. Toyota offers a wide range of forklifts to assist with order picking, from ground level all the way up to 12.1 m picking height. To ensure safe and ergonomic working conditions for the operators, all Toyota order pickers have been designed with comfort, safety and performance in mind.
Light-duty order picker
- Up to 2800 mm picking height
- Light-weighted and compact models for first and second level picking, suitable in confined areas
- Designed with easy trolley connection to attach a variety of trollies
- Very low step-in height to get on and off easily
Low level order picker
- Up to 2800 mm picking height
- Wide range of models for first and second level picking to pallet or roll cage
- Platform lift models for ergonomic picking at second level
- Remote control version available to shorten picking cycles
Medium level order picker
- Up to 3400 mm picking height
- Narrow 810 mm chassis for easy navigation
- Initial lift and walkthrough version available
- Suitable for free ranging
High level order picker
- Up to 12100 mm picking height
- Choice of 1050 mm or 1250 mm wide chassis to match lift height and load capacity requirements
- Initial lift and walkthrough version available
- Suitable for free ranging and for rail or wire guided operation
Lightweight goods picking
When picking smaller, lightweight items in a parts centre or e-commerce facility, a compact and manoeuvrable order picking truck is the right choice. The Toyota BT Optio N-series is ideal to support order pickers throughout the day because they are easy to operate and easy to connect to all kinds of trolleys.
Variety of trolleys
Intuitive controls
Compact design
Quick battery exchange
Easy docking station
Fast-moving goods picking
The Toyota BT Optio L-series trucks ensure high productivity by being powerful, efficient, adaptable, and easy to use. A wide range of model configurations means the exact specification can be found to cover the demands of your operation, whether picking at first or second level, and to perfect the man-machine interaction and improve overall efficiency.
The BT Optio OSE250, the ideal workhorse for the fast-moving goods industry
Platform lift to reach second level
Walk-through version to pick bulkier goods
Low level order picker with mast to combine order picking and replenishment activities
Pick to pallet from ground level with lifting forks for a more ergonomic work setup
Many storage compartments to carry small items and integrated shrink film holder
E-man steering enables sideway operating
Efficiency at your fingertips
Our low level order picking trucks can be equipped with our remote drive feature, called t-mote, to:
- increase productivity up to 20%: more picking, less driving
- reduce fatigue for the operators: less hopping on and off the truck
- improve safety thanks to obstacle detection sensors
The solution
- is user friendly and cost efficient
- can be retrofitted on existing fleet
- requires no extra installations in the warehouse
Efficient picking at height
The Toyota BT Optio M & H-series accommodates picking up to 12.1 metres and is suited to a wide variety of applications, including distribution of food, household appliances, parts, and pharmaceuticals. The range is built around the operator with an excellent man-machine interface, offers great stability at elevated heights and sets the standard in high-level order picking.
High level order pickers for goods picking up to 12.1 m
Spacious cabin with a choice of controls to suit driver preferences
Wire/rail guidance and free operating possible
LED lights in overhead guard for safer operation
Walk-through versions for bulky loads
BT Optipace ensures maximum speed can be obtained without compromising on safety in guided applications
Are you looking for an order picker?
Check it out in our webstore or explore our knowledge library.
What our customers say
Poiesz purchases new lithium-ion order picking trucks
Poiesz recently received new order pickers with a lithium-ion energy package from Toyota. With the purchase of the new OSE250P trucks, Poiesz opts for a more efficient use of space in the distribution centre in Sneek and better ergonomics for the drivers.
Up to 500,000 orders per month are picked by our high-level order picker trucks at Ecologistics
For its e-commerce clients, the logistics company Ecologistics provides fulfilment services, which means that the company is fully responsible for goods storage, receiving and handling orders and distributing goods to customers on behalf of particular e-shops. Since 2020, they rely on Toyota’s BT Optio high-level order picker OME100H and BT Vector VNA trucks.
Frequently asked questions
Order pickers are forklift trucks mainly used to carry and transport items that are picked by the operator on a pallet or roll cage to the marshalling area. Often seen in warehouses storing fast-moving goods to fulfil orders, or in parts areas to feed production
There are specific models to support level picking, with the option to elevate the forks for more ergonomic picking. Order pickers with elevating platform can take operators to 2.8 m for first and/or second level picking. For picking at higher heights, Toyota has a wide range of medium to high-level order pickers with picking heights up to 12.1 m. This range can be chosen with rail/wire guidance or free operation to operate in narrow aisles.
You should consider a few things when purchasing an order picker:
- What type of load carrier and quantity: the trucks can handle different types of load carriers, i.e.2 pallets or up to 5 roll cages
- Required picking height: the range offers picking heights up to second level
- Safety: for safer operation, the high-level order pickers can be chosen with rail or wire guidance
- Ergonomics: for more ergonomic working, models with elevated forks can be chosen, to function as worktable. The models with platform lift support more ergonomic picking at higher heights. The remote drive solution, t-mote, is a great tool to increase efficiency and ergonomics when picking at ground level.
Toyota’s medium to high-level order pickers come with different guidance systems:
- Wire guidance: cables are mounted in the floor. The order pickers can pick up the signal of the cable to get automatic guidance
- Rail guidance: metal profiles are installed on the sides of the aisle to guide the machine
- No guidance/free ranging: the order picker can steer the truck independently.
Cold store operations are one of the toughest working environments. Sub-zero temperatures affect your trucks’ battery capacity, electronics and lubrication. Toyota offers dedicated cold store order picker trucks to ensure uptime in these applications. Get in touch with our sales experts for advice.